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3 stage inline continuous mixer with castor

3-stage online mixer with castor, movable emulsifying mixer,
contact part to be SS304 / SS316L,
220V~415V voltage, 1.5kw~30kw

IML-4:
Quantity:
  • ILM-4-5.5
  • 1
  • 5000L/H
  • 2m
  • water cooling
  • 1

Multi stage online shear mxier with castor

movable online continuous mxier can be designed into single stage, dual stage, three stage, or multi stage based on the emulsion processing requst. Movable Multi stage emulsifier can be used to increase the shear and mixing effect as well as shorten the emulsion processing time. The movable base allowed users move the online mixer anywhere in the workshop.

The most popular and widely used ones are dual stage inline emulsfying pump and 3-stage online shear mxiers.

Here is a picture of our single stage online mixer / inline mixer with castor.

movable 2

Multi-stage Sanitary online continuous Mixer/Emulsifier is designed as high speed, high shear mixer and emulsifier for emulsion processing. Constructed of SS304 / SS316L, Inline shear mixer is mainly composed of internal rotor-stator, housing, shafting, motor and base. Water cooling unit, powder hopper, circulation pipeline and trolley are optional.

 rotor and stator

The unique designed rotor-stator assembly provide optimal throughout and flow. In addition, the shear rates generated ensure droplet and particles size reduction down to 5μm with excellent distribution.


Application 

Single Stage movable online mixers are mainly used in the aseptic process in dairy, beverage, pet food, flavor emulsions such as ketchup, salad dressing, mayonnaise, daily chemical such as facial cream, lotion and pharmaceutical processing.

for power and water mixing, the hopper and circulation pipeline on our single stage movable online mixer have very good mixing and shearing effect. 




emulsify head

3 stage emulsifying pump head


emulsifying pump head

Rotot-stator


why choose a 3 stage inline shear mixer?
Emulsification is rarely a spontaneous process, and requires the input of energy. This energy usually comes from mechanical shear provided by various types of mixers, and the final droplet size of the emulsion is dependent on not only the chemistry but also the amount of energy applied. usually, a 5.5kw motor offer more engery than a 3kw motor. and 3 stage inline mixer will offer better emulsifying effect and smaller droplet size than single stage inline mixer.


In order to make smaller droplets, higher shear is generally required. High shear rotor-stator mixers are commonly used. 

These operate by pumping the emulsion phases through the narrow gap between a perforated cylinder (the stator) and the blades of a rapidly rotating stirrer housed inside it (the rotor) where the forces are sufficient to make droplets as small as around 1 μm.


Production Detais
powder hopper


Stainless steel hopper 


a stainless steel hopper with about 10 to 15 liter capacity is widely used on movable and unmovable inline mixers. Powder and liquid will be "sucked" into the inline mixer together with water during the working process of the continuous high shear mixer.

a hopper usually installed on the emulsion inlet port on the inline mixer.

A circulation pipe is a better choise together with the hopper.

circulation pipe


Circulation pipe

It is always a good idea to use a circulation pipe together with the stainless steel hopper for on inline mixer. Circulation pipe usually installed on the emulsion outlet port with clamp fittings and valves. 

Emlsuion goes into the pump housing, passes through the rotor-stator head, and get into the hopper though circulation pipe, and flow into the emulsifying pump housing again. Such circulation can be used for powder water mixing and solutions with particles. Its a high effiency accessories wich can readce the working time and minnise the waste during emulsion processing.


Sight galssa sight glass on a inline mixer will show you the e,ulsifying process directly. It is a good idea to add a sight glass on a in line shear mixer / emulsifying pump especially when theit is used for liquid with powder or solid particles. Usually a sight glass will be installed on the emlsion inlet port of a inline mxier. 
emulsion inlet valves


Accessories on inline shear mxier

   1.  butterfly valve

   2.  stainless steel Tee

   3.  gasket and clamp ferrule

   4.  cooling pump

   5.  cooling water tank

   6.  circulation pump

   7.  drainage valve

   8.  castors

   9.  trolley



Movable High shear mixer / online shear mixer / emulsion pump Main Specification

here below is the specification table of our movable high shear inline mixer / movable emulsion pump. The most hot sell ones are 

  • 4kw high shear online mixer with castors, 

  • 5.5kw movable in-line shear mixer, 

  • 7.5kw high shear emulsifier with castor, 

  • 11 kw and 15kw high shear mixer on wheels 

with single stage or multiple stage stator rotor assembly

ModelILM-3-1.5ILM-3-2.2ILM-3-3ILM-3-4ILM-3-5.5ILM-3-7.5ILM-3-11ILM-3-15
Castorsyes yesyesyesyesyesyesyes

Motor power 

1.52.2345.57.51115
Stator-Rotor QTY1~3 sets1~3 sets1~3 sets1~3 sets1~3 sets1~3 sets1~3 sets1~3 sets

Voltage

(3phase AC)

110V

220V

380V

415V

110V

220V

380V

415V

110V

220V

380V

415V

110V

220V

380V

415V

110V

220V

380V

415V

110V

220V

380V

415V

110V

220V

380V

415V

110V

220V

380V

415V

Rotation speed3000rpm3000rpm3000rpm3000rpm3000rpm3000rpm3000rpm3000rpm
Flow rate m³/h0~20~20~30~40~50~80~110~13
Wet materialSS304/316LSS304/316LSS304/316LSS304/316LSS304/316LSS304/316LSS304/316LSS304/316L
Inlet size
φ25
φ38
φ51
φ51
φ51
φ63
φ63
φ76
Outlet size
φ25
φ38
φ51
φ51
φ51
φ63
φ63
φ76
Connection

clamp(STD)

flange

thread

union

clamp(STD)

flange

thread

union

clamp(STD)

flange

thread

union

clamp(STD)

flange

thread

union

clamp(STD)

flange

thread

union

clamp(STD)

flange

thread

union

clamp(STD)

flange

thread

union

clamp(STD)

flange

thread

union

Overall dimension

380×300

×550

380×30

0×550

420×35

0×650

450×36

0×650

500×38

0×650

500×40

0×700

600×45

0×700

700×50

0×800

Inline shear mxier specification is subject to change without prior notice.

Some optional configerations are avaliable for on line shear mxier. 

Motor powerVoltage MaterialTrolley Cooling unit HopperCirculation pipeSight glass
380V220VSS304SS316L
1.5kw
2.2kw
3kw
4kw
5.5kw
7.5kw
11kw
15kw
...










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