Inline High Shear Dispersing Emulsion Pump

Product Description

Similar Words: Inline Mixer, Inline High Shear Mixer, High Shear Pump, Inline Disperser, Inline Homogenizing Mixer

This inline emulsion mixer is a high shear mixer for inline or continuous operation with special designed motor-base. In the Inline emulsifying process, this high shear mixer is installed outside the tank. Emulsion or mixture from the holding tank / mixing tank / chemical reactor flow to the inline shear mxier, pass through the rotor-stator sets and got homogenized. the mixture will finally flow back to the holding tank / mixing tank / chemical raction vessel. That means, during the homogenizing process, mixture will pass thorugh a closed circuit during the tank and inline shear pump.This makes it easy to be built into an existing production line with common inlet/outlet connections. To deal with liquid with low viscosity, the inline mixer can pump the liquid without an additional pump. That is why it is also called High Shear Pump. The mixer can be used to deal with the product in a single pass or with several circulations to make the product better.

Main Structure

Multi-stage Stator and Rotor

The multi-stage (usually two-stage and three-stage) inline mixer has two / three sets of stator/rotor systems to enhance its shearing performance. The extra long motor-base desing is mainly used to enhance the stability during the shearing process.This design dramatically reduce processing time, and in some cases only one pass through of the mixture can lead to satisfied products.

2-stage inline shear mxier (model ILM-2X) comes with two low lift head, but the other two-stage inline mixer (model ILM-2X) comes with high lift head.

Depending on the materials to be processed and customer requirements, for each stator/rotor, there can be only one row, or multi-row of teeth. Besides, Ranking Machinery provides coarse, medium and fine teeth to achieve different shearing intensity.

Application

Inline Emulsifier Mixers Applications

Inline Emulsifier Mixers offered by Ranking Machinery model ILM-3X / ILM-2X / ILM-HX are all widely used by a variety of industries in different stages of the processing. They are highly efficient to save a lot of energy and time compared with traditional inline shear mxier and many other mixing methods.

- Food & Beverage

Reconstituted milk, Salad dressing, Mayonnaise, Ice cream, Cheese, Yogurt, Fruit juice

- Pharmaceutics & Biology

Drug synthesis, Vaccine, Fat emulsion, Injectable suspension, Veterinary medicine, Cell extraction

- Cosmetics & Daily Care

Detergent, Body gel, Shampoo, Cream, Lotion, Tooth paste, Soap

- Chemicals & Oil Industry

Synthetic rubber, Resin, Bitumen, Silicon oil, Dye, Pigment, Coating, Ink, Nano material

Specification

High shear mixer / inline shear mixer / emulsion pump Main Specification

here below is the specification table of our high shear inline mixer / emulsion pump. The most hot sell ones are

4kw high shear inline mixer model ILM-3X-4,
5.5kw in-line shear mixer model ILM-3X-5.5,
7.5kw high shear emulsifier model ILM-3X-7.5,
11 kw and 15kw high shear mixer model ILM-3X-11

with two-stage or 3-stage stator rotor assembly

Model	ILM-3X-2.2	ILM-3X-3	ILM-3X-4	ILM-3X-5.5	ILM-3X-7.5	ILM-3X-11	ILM-3X-15
Motor power	2.2	3	4	5.5	7.5	11	15
Voltage (3phase AC)	110V 220V 380V 415V	110V 220V 380V 415V	110V 220V 380V 415V	110V 220V 380V 415V	110V 220V 380V 415V	110V 220V 380V 415V	110V 220V 380V 415V
Rotation speed	3000rpm	3000rpm	3000rpm	3000rpm	3000rpm	3000rpm	3000rpm
Flow rate m³/h	0~2	0~3	0~4	0~5	0~8	0~11	0~13
Wet material	SS304/316L	SS304/316L	SS304/316L	SS304/316L	SS304/316L	SS304/316L	SS304/316L
Inlet size	φ38	φ51	φ51	φ51	φ63	φ63	φ76
Outlet size	φ38	φ51	φ51	φ51	φ63	φ63	φ76
Connection	clamp flange thread union	clamp flange thread union	clamp flange thread union	clamp flange thread union	clamp flange thread union	clamp flange thread union	clamp flange thread union
Overall dimension	880×30 0×550	950×35 0×650	950×36 0×650	1100×38 0×650	1200×40 0×700	1350×45 0×700	1400×50 0×800